Testing Methodology

Although the testing of a cooler appears to be a simple task, that could not be much further from the truth. Proper thermal testing cannot be performed with a cooler mounted on a single chip, for multiple reasons. Some of these reasons include the instability of the thermal load and the inability to fully control and or monitor it, as well as the inaccuracy of the chip-integrated sensors. It is also impossible to compare results taken on different chips, let alone entirely different systems, which is a great problem when testing computer coolers, as the hardware changes every several months. Finally, testing a cooler on a typical system prevents the tester from assessing the most vital characteristic of a cooler, its absolute thermal resistance.

The absolute thermal resistance defines the absolute performance of a heatsink by indicating the temperature rise per unit of power, in our case in degrees Celsius per Watt (°C/W). In layman's terms, if the thermal resistance of a heatsink is known, the user can assess the highest possible temperature rise of a chip over ambient by simply multiplying the maximum thermal design power (TDP) rating of the chip with it. Extracting the absolute thermal resistance of a cooler however is no simple task, as the load has to be perfectly even, steady and variable, as the thermal resistance also varies depending on the magnitude of the thermal load. Therefore, even if it would be possible to assess the thermal resistance of a cooler while it is mounted on a working chip, it would not suffice, as a large change of the thermal load can yield much different results.

Appropriate thermal testing requires the creation of a proper testing station and the use of laboratory-grade equipment. Therefore, we created a thermal testing platform with a fully controllable thermal energy source that may be used to test any kind of cooler, regardless of its design and or compatibility. The thermal cartridge inside the core of our testing station can have its power adjusted between 60 W and 340 W, in 2 W increments (and it never throttles). Furthermore, monitoring and logging of the testing process via software minimizes the possibility of human errors during testing. A multifunction data acquisition module (DAQ) is responsible for the automatic or the manual control of the testing equipment, the acquisition of the ambient and the in-core temperatures via PT100 sensors, the logging of the test results and the mathematical extraction of performance figures.

Finally, as noise measurements are a bit tricky, their measurement is being performed only manually. Fans can have significant variations in speed from their rated values, thus their actual speed during the thermal testing is being acquired via a laser tachometer. The fans (and pumps, when applicable) are being powered via an adjustable, fanless desktop DC power supply and noise measurements are being taken 1 meter away from the cooler, in a straight line ahead from its fan engine. At this point we should also note that the Decibel scale is logarithmic, which means that roughly every 3 dB(A) the sound pressure doubles. Therefore, the difference of sound pressure between 30 dB(A) and 60 dB(A) is not "twice as much" but nearly a thousand times greater. The table below should help you cross-reference our test results with real-life situations.

The noise floor of our recording equipment is 30.2-30.4 dB(A), which represents a medium-sized room without any active noise sources. All of our acoustic testing takes place during night hours, minimizing the possibility of external disruptions.

<35dB(A) Virtually inaudible
35-38dB(A) Very quiet (whisper-slight humming)
38-40dB(A) Quiet (relatively comfortable - humming)
40-44dB(A) Normal (humming noise, above comfortable for a large % of users)
44-47dB(A)* Loud* (strong aerodynamic noise)
47-50dB(A) Very loud (strong whining noise)
50-54dB(A) Extremely loud (painfully distracting for the vast majority of users)
>54dB(A) Intolerable for home/office use, special applications only.

*noise levels above this are not suggested for daily use

The Corsair H150i Pro RGB Testing Results, Maximum Fan Speed
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  • tamalero - Sunday, August 19, 2018 - link

    Good for you man, but anecdotal evidence isnt exactly a basis for fact.

    Many people never had Xboxes fail on them, does not means others did.
    Hell, my cousin had more than 10 CONSECUTIVE xbox failures (as in replacements) during the Xbox design BS.
  • Shlong - Friday, August 24, 2018 - link

    It doesn't matter if it's anecdotal evidence or not. There is no evidence that AIO's have a high failure rate. The failure rate reported is like 0.01%. The Xbox comparison isn't apt because that had a high failure rate.
  • FullmetalTitan - Friday, November 16, 2018 - link

    It would be one thing if the risk he was pointing out was that AIOs will fail somewhat stealthily, but whatever cooling method you are using you will definitely notice the first time your PC hits a BSOD for CPU over temp. Troubleshooting both takes exactly one failure to identify the problem.

    On the xbox note, I was actually pretty happy I got the red ring naturally because MS had just changed it's warranty policy like the week before, got an upgrade from the janky first shipment of 360s to the newer version with better power management/safer power brick.
  • loadbang - Monday, August 27, 2018 - link

    Have put together into boxes with i9 and an H150i with four 1080Ti's installed. I was surprised at how quiet the whole box was, the client ended up having the rendering PCs in their office rather than the comms room. You can pretty much let the fans idle at the slowest speeds, CPUs are pretty happy running up to 100ºC, this AIO gets temps well below that.
  • TEAMSWITCHER - Thursday, August 16, 2018 - link

    I read somewhere that a custom PC manufacturer switched to all-in-one water coolers to eliminate problems they had in shipping. Large heavy heatsinks would damage the motherboard when the package they were shipped in received a sharp impact. Computers that worked fine before shipping were broken by the time they reached the customer. This article prompted my switch to water cooling.
  • mkaibear - Thursday, August 16, 2018 - link

    That would make sense if you move your computer a lot, but most people build it and leave it in one place...
  • Cableaddict - Friday, June 28, 2019 - link

    I've been taking oc'd PC's on the road for about 20 years now. Water cooling scares me to death, even today. As the air coolers got larger, I did start having problems with micro-cracks in my mobos.
    Then I came up with a simple solution: I run a length of angle aluminum across the top of the rack case, then I use plastic ties to secure the Noctua cooler to the aluminum. Dead solid. I haven't had a mechanical failure in at least 6 years, with 3 PC's getting thrown around my truck several times a week. With my new i9x build, I'm finally considering an AIO, but it would have to offer more than just a 10% improvement.
  • Diji1 - Friday, August 17, 2018 - link

    Yeah but how quiet is that top of the line air cooler with 100 CPU load?
  • Diji1 - Friday, August 17, 2018 - link

    *100% even
  • Apharot - Monday, June 10, 2019 - link

    Keeping it cool at 100% load is far more important than noise level. I'll take cooler over quieter every time.

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